U-groove weld is used to butt weld two pieces of 7.0-mm-thick austenitic stainless steel plate in an arc welding operation. The U-groove is prepared using a milling cutter so the radius of the groove is 3.0 mm; however, during welding, the penetration of the weld causes an additional 1.5 mm of metal to be melted. Thus, the final cross-sectional area of the weld can be approximated by a semicircle with radius = 4.5 mm. The length of the weld = 250 mm. The melting factor of the setup = 0.65, and the heat transfer factor = 0.90. Assuming the resulting top surface of the weld bead is flush with the top surface of the plates, determine (a) the amount of heat (in joules) required to melt the volume of metal in this weld (filler metal plus base metal),Enter your answer

Answers

Answer 1

To find the heat required, calculate the volume of metal melted, multiply by the melting factor, specific heat, and heat transfer factor.


(a) First, find the volume of the weld:
- Cross-sectional area of the weld = (pi * [tex]4.5^{2}[/tex]) / 2 = 31.81 mm²
- Weld volume = Area * Length = 31.81 * 250 = 7952.5 mm³

Next, calculate the amount of heat required:
- Heat required = Volume * Melting Factor * Specific Heat * Heat Transfer Factor

Assuming a specific heat of austenitic stainless steel as 500 J/kgK and density as 8000 kg/m³:
- Convert volume to mass: Mass = Volume * Density = 7952.5 * [tex]10^{-9}[/tex] * 8000 = 0.06362 kg
- Heat required = 0.06362 * 0.65 * 500 * 0.9 = 16.52 kJ

The heat required to melt the volume of metal in this weld is approximately 16.52 kJ.

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Answer 2

The amount of heat required to melt the metal in the U-groove weld is approximately 35,700 Joules, based on calculations involving volume, specific heat, and mass.

To determine the amount of heat required to melt the volume of metal in the U-groove weld, we can calculate the volume of the weld and then multiply it by the specific heat of the material.

The volume of the weld can be approximated as the volume of a cylinder with a semicircular cross-section. The formula for the volume of a cylinder is:

V = π * r^2 * h,

where V is the volume, r is the radius, and h is the height (length) of the weld.

Given:

Radius (r) = 4.5 mm = 0.0045 m

Length (h) = 250 mm = 0.25 m

Substituting the values into the volume formula:

V = π * [tex](0.0045 m)^2 * 0.25 m.[/tex]

Calculating this expression, we find:

V ≈ [tex]5.026 * 10^{(-6)} m^3.[/tex]

The specific heat (c) of austenitic stainless steel is approximately 500 J/(kg·°C).

To determine the mass of the metal in the weld, we need to consider the thickness and length of the weld.

The thickness of the stainless steel plate is 7.0 mm. Since the weld penetrates an additional 1.5 mm, the effective thickness is 8.5 mm = 0.0085 m.

The cross-sectional area (A) of the weld can be calculated as the area of the semicircle:

A = (π * [tex]r^2[/tex]) / 2.

Substituting the values:

A = (π * [tex](0.0045 m)^2) / 2[/tex].

Calculating this expression, we find:

A ≈ [tex]1.272 * 10^{(-5)} m^2.[/tex]

The mass (m) of the metal in the weld can be calculated by multiplying the density (ρ) of the stainless steel by the volume (V) and the cross-sectional area (A):

m = ρ * V * A.

The density (ρ) of austenitic stainless steel is approximately [tex]8000 kg/m^3.[/tex]

Substituting the values:

m ≈ [tex]8000 kg/m^3 * 5.026 * 10^{(-6)} m^3 * 1.272 * 10^{(-5)} m^2[/tex].

Calculating this expression, we find:

m ≈ 0.051 kg.

Finally, to calculate the amount of heat (Q) required to melt the metal in the weld, we can use the formula:

Q = m * c * ΔT,

where ΔT is the change in temperature, which is the melting point of the stainless steel.

The melting point of austenitic stainless steel is approximately 1400 °C.

Substituting the values:

Q ≈ 0.051 kg * 500 J/(kg·°C) * 1400 °C.

Calculating this expression, we find:

Q ≈ 35,700 J.

Therefore, the amount of heat required to melt the volume of metal in this U-groove weld is approximately 35,700 Joules.

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Related Questions

On planet Q, g = 2.24 m/s2. If the mass of planet Q is 8.96
1021 kg, what is the radius of planet Q?(G = 6.67 * 10-11 N
(m/kg))
a
8.95 x 1032 m
b 5.17 x 10 m
C 1.26 108 m
d 9.23 x 1024 m
e
4.72 x 106 m

Answers

Answer:

5.17 x 10^5

Explanation

The correct answer is (b) [tex]5.17*10^{5}m[/tex]

Let us consider an object of mass m on the planet Q.

On planet Q, let the acceleration due to gravity be g = 2.24 m/[tex]s^{2}[/tex]

Mass of the planet is M = [tex]8.96*10^{21} kg[/tex]

Let its radius be R

and the universal gravitational constant G = [tex]6.67*10^{-11} m/kg[/tex]

Gravitational Force acting on the object:

[tex]mg=\frac{GMm}{R^{2} }[/tex]

[tex]R=\sqrt{\frac{GM}{g} } \\R=\sqrt{\frac{6.67*10^{-11}*8.96*10^{21} }{2.24} }\\R=5.17*10^{5} m[/tex] is the radius of the planet Q.

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Why is the overall charge of the atom neutral or zero?
A. The zero charge on the neutrons in the nucleus create a neutral atom.

B. The number of protons is equal to the number of electrons

C. Equal numbers of neutrons, protons, and electrons work together to keep the charge of the atom neutral or zero.

D. Atoms are not electrical and therefore have no charge.

Answers

Answer:

B

Explanation:

this is because the neutrons do not have a charge, the things that have charge in an atom are electrons and protons.

and in the nucleus of an atom, there are protons and neutrons so you can see that A is not the answer

if you see the periodic table, you will know that the number of electrons and protons are equal, so the charges cancel each other out, hence the charge of an atom will be neutral

let me give you a tip which I got from my teacher, never write there is no charge in the atom, this suggests that there is no protons or electrons.

instead, write, the it is neutral

hope it helps if not please report it so that someone else gets to try it out

What is the net force in this image?


a
8000 N right
b
5000 N right
c
4000 N right
d
4000 N left
e
5000 N left
f
8000 N left

Answers

Answer:

4000N left

Explanation:

6000N-1000N-1000N

6000N-2000N

8000N

A cyclist accelerates from 0 m/s to 8 m/s in 3 seconds. What is her acceleration? Is the acceleration higher of another cyclist who accelerates from 0 to 30 m/s in 8 seconds? How do you know?

Answers

Answer:

Acceleration of one cyclist=[tex]2.67m/s^2[/tex]

Yes, the acceleration is higher of another cyclist who accelerates from 0 to 30 m/s in 8 seconds.

Explanation:

We are given that

Initial velocity of one cyclist, u=0 m/s

Final velocity of one cyclist, v=8m/s

Time, t=3 s

Initial velocity of another cyclist, u'=0

Final velocity of another cyclist, v'=30m/s

Time, t'=8 s

We know that

Acceleration, [tex]a=\frac{v-u}{t}[/tex]

Using the formula

[tex]a=\frac{8-0}{3}=\frac{8}{3}=2.67m/s^2[/tex]

Acceleration of one cyclist=[tex]2.67m/s^2[/tex]

Acceleration of another cyclist, a'=[tex]\frac{30-0}{8}m/s^2[/tex]

Acceleration of another cyclist, a'=[tex]3.75m/s^2[/tex]

Yes, the acceleration of another cyclist is higher than the cyclist which accelerates from 0m/s to 8m/s.


The unit of power of a lens is.
(a) Metre
(b) Dyne
(c) Dioptre​

Answers

Answer:

c. dioptre that's the answer.

C that’s the answer

Which of the following is a compound that would
be the most soluble in water? (DOK 2)
O A nitrogen triargonide
O B. carbon tetrachloride
O C. lithium fluoride
O D. magnesium disulfide

Answers

Lithium fluoride will be most soluble in water because it is most strongly ionic.

What is solubility?

Solubility is the amount of a substance that dissolves in a given volume of solvent at a particular temperature.

Solubility is affected by:

nature of substance: ionic substances are more soluble nature of solvent: polar solvents dissolves polar distance while non-polar solvents dissolve non-polar substances.temperature: solutesdissolve more at higher temperature

Water is a polar molecule.

Lithium fluoride will be most soluble in water because it is most strongly ionic.

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Explain how is the voltage across a resistor measured?

Answers

Answer:

You take the basic formula of E = I x R, solve for R -> R = E / I. In other words, take the required voltage drop (in volts) and divide by the current (in amps) in the resistor and determine the resistance (R) in ohms.

Explanation: hope this helps

A 2 kg ball is thrown down with 50J of energy from a height of 10m, what is its velocity before it strikes the ground (neglect air resistance).

Answers

Answer:

V=14

Explanation:

PE=KE

mgh=1/2mv^2

(2)(9.8)(10)=1/2(2)v^2

(radical) 196=(radical) v

V=14

The dog has ran 100 meters in 20 seconds and then 300 meters in 25 seconds what was the average speed of the dog over the entire time it was running

Answers

Explanation:

the speed of the dog was 400

PLS HELP. PLEASE. What is the role of DNA in determining an organism’s traits?
Answer using these words: DNA, chromosome, gene, allele, dominant, recessive

Answers

Answer:

DNA contains the instructions needed for an organism to develop, survive and reproduce. To carry out these functions, DNA sequences must be converted into messages that can be used to produce proteins, which are the complex molecules that do most of the work in our bodies

One can expect good quality produce if proper attention is given to the proper
selection of planting materials. TRUE or FALSE ?

Answers

Answer:

True.

Explanation:

One can expect good quality produce if proper attention is given to the proper selection of planting materials.

PLS ANSWER FAST TIMED TEST WILL GIVE BRAINLY!!!!!!!!!


True or False?
It is easier to carry an empty backpack than a backpack full of books. This is an example of Newton’s 2nd law.

Answers

the answer would be true

Answer:

The answer iis true

Explanation:

It is much easier to carry your backpack when it is empty rather than when it's full of textbooks (or soaked from the rain).

14. If 100 grams of sodium nitrate are dissolved in 100 grams of water
at 60 degrees C, is the solution formed saturated, unsaturated, or
supersaturated?

Answers

Answer:

Unsaturated

Explanation:

the solubility of sodium nitrate is at 60 C is 124g/ml therefore, putting 100 grams will not saturate fully.

The change in frequency of a wave as its source moves in relation to an observer.
A)
Ultrasound
B)
Frequency
C)
Doppler Effect
D)
Echo

Answers

Answer: B) Frequency

Explanation:

Are moons 1-4 waxing are waning ?

Answers

Answer:

I want to help you but i cant.

Explanation:

please provide a screenshot or photos of moons 1-4

The equation below represents the process that you observed. Balance the equation. What type of reaction?
6CO2 + 6H2O + light energy = 0C6H12O6 + 6O2 _______________________

Answers

That looks like photosynthesis to me and I think that should be an endothermic reaction because it requires energy.

True or false: Energy is everything and the whole universe is governed by energy

Answers

Answer:

True

Explanation:

I took the test

1:What kind of energy does your body use to keep you warm.
2: What are two examples of something that stores chemical energy
3: All forms of energy can be transferred into what?
4: When energy changes from one type to another, this is called what?
5: Friction created by a car tire rubbing on a road creates what energy transportation? {blank} energy into {blank energy}
6: What type of energy transformation occurs when oil is used to heat a home? {blank} energy into {blank} energy? ( this is due today and it would really help me out if you could help me)

Answers

Answer:

1. thermal energy

2. Batteries and coal

4. energy conversion

The electromagnetic spectrum is divided into regions by Group of answer choices a.wavelengths and frequencies b.the way they are used c.speed d.colors

Answers

Answer:

Generally, by wavelengths and frequencies.

Colors only occur for a narrow portion of the spectrum.

The speed for these waves is c the speed of light regardless of wavelength.

The way they are used seems somewhat irrelevant.

The electromagnetic spectrum is divided into regions by wavelengths and frequencies. The spectrum is arranged in the order of increasing frequency.

What is electromagnetic spectrum ?

The electromagnetic spectrum is the arrangement of waves in  the  order increasing frequency or decreasing wavelength. The order of the spectra starts from radio waves, microwaves, infrared, visible light, ultraviolet, x -rays and gamma rays.

The visible light that we can see is in between IR and UV rays. Hence, visible light has a frequency greater than IR rays but shorter than IR. Similarly visible light is longer than UV- rays but less frequency than UV rays.

Gamma  rays are the most energetic and shorter waves in the electromagnetic spectrum with smaller wavelength and greater frequency. Hence, options a is correct.

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Electric field strength of a point charge is E. What is the electric potential at a point where electric field will be E/4?

Answers

Answer:

Explanation:

We shall find first the distance where electric field is E/4 .

Let the charge be Q and distance be d where electric field is E . From the coulomb's Law

E = k Q / d²

Let distance be d₁ where field is E/4

E/4 = kQ / d₁²

Dividing the two equation

4 = d₁² / d²

d₁ = 2d

We shall have to find Potential at d₁ which is equal to 2 d .

Potential at d₁

V = k Q / 2d

= kQ d / 2d²

= E d / 2 . where d is distance of the point where field is E .

Discuss how the motion of the stunt cyclist relates to the forces acting on the stunt cyclist during the collision

Answers

Answer:

hello your question is incomplete hence I will give you a general answer on how a stunt cyclist performs his stunts successfully

answer ;

The stunt cyclist trying to perform some sort of stunt with the bicycle will be faced with some forces like the static fiction between the tires of the bicycle and wall and also a centripetal force.

In order to overcome the centripetal force the minimal grip of the bicycle must be equal to the weight and the speed at which the cyclist must go can be represented as :

[tex]V_{min} = \sqrt{\frac{r.g}{u} }[/tex]

Explanation:

The stunt cyclist trying to perform some sort of stunt with the bicycle will be faced with some forces like the static fiction between the tires of the bicycle and wall and also a centripetal force.

In order to overcome the centripetal force the minimal grip of the bicycle must be equal to the weight and the speed at which the cyclist must go can be represented as :

[tex]V_{min} = \sqrt{\frac{r.g}{u} }[/tex]

where ; r = radius of the tunnel where the stunt is to be performed

            g = gravitational speed

            u = coefficient of static friction


3. The only way to protect against the damage from a collision is to reduce the
by wearing what protective football gear?

Answers

some knee pads for soccer

The effect of collision during a soccer game can be minimized by wearing a shin protection gear called the shin guard.

The protection gear is usually worn in other to palliate the effect of collison during sporting activities.

As for football, the most vulnerable part of the body which is usually prone to damage during collision is the shin or knee.

Therefore, players often wear shin protection gear in other to minimize the risk of damage during collision.

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An 6 kg object accelerating from 17 m/s to 10 m/s. What is the change in momentum of the object?

Answers

Answer:

- 42

Explanation:

m = 6kg

vi = 17 m/s

vf = 10 m/s

delta mv = ?

Formula

delta mv = m*(vf) - m(vi)

delta mv = 6(10 - 17)

delta mv = 6(-7)

delta mv = - 42 kg m/s

water is used in car radiators as coolant because of​

Answers

Water is used as a coolant in automobiles radiators because it has high specific heat capacity. So, it absorbs a large amount of heat for a degree rise in temperature.

PLEASE HELP ME!!!! i will give brainliest to whoever gets it right

Answers

Answer:

I believe the answer is B.)

a dolphin that just manage to keep up with a speeding boat for a distance of 2km for a period of 3h in (answer in km/h)​

Answers

Answer:

6km

Explanation:

3hours X 2km = 6 kilometres

manganese dioxide is used in the dry cell as​

Answers

Answer:

Electrolytic manganese dioxide (EMD) is used in zinc-carbon batteries together with zinc chloride and ammonium chloride. EMD is commonly used in zinc manganese dioxide rechargeable alkaline (Zn RAM) cells also. For these applications, purity is extremely important.

Explanation:

hope this helps...

Use the image to answer the question. Which process enables the boy to see
over the wall?
A.diffraction
B.interference
C.reflection
D.refraction

Answers

HELLO

İ THİNK D

WHY D?

BCUESE SEN COK MALSİN ZAAA DAHA TÜRCE BİLMİYON MK

what is the resistance of an object that produces a current of a 6 A and has a voltage of 30 ​

Answers

Answer:

this is the answer the required questions

hope you like this

A 2 kg ball is thrown down with 50J of energy from a height of 10m, what is its velocity before it strikes the ground (neglect air resistance)

Answers

Answer:

Explanation:

Given the following data;

Mass = 2kg

Energy = 50J

Height = 10m

To find the speed

Kinetic energy can be defined as the energy possessed by a body due to its motion.

K.E = ½mv²

Substituting into the equation, we have;

50 = ½*2*v²

V² = 50

Taking the square root of both sides, we have;

V = 7.07m/s

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